在砂石骨料行業(yè)中,反擊式破碎機以其好的的中細碎能力、優(yōu)良的粒型控制效果以及較低的能耗特性,成為現(xiàn)代制砂生產(chǎn)線的核心設(shè)備之一。在河南偃師東山建筑石料用白云巖礦項目中,世邦集團的反擊式破碎機發(fā)揮了關(guān)鍵作用,助力打造了一條好的、環(huán)保、智能的高品質(zhì)砂石生產(chǎn)線。
反擊破的核心技術(shù)與項目應(yīng)用
1. 好的破碎,優(yōu)化成品粒型
反擊式破碎機采用高速旋轉(zhuǎn)的轉(zhuǎn)子撞擊物料,并結(jié)合反擊板的多次破碎作用,顯著提高破碎效率。相較于傳統(tǒng)破碎設(shè)備,反擊破在處理中等硬度物料(如白云巖)時具有更高的破碎比,出料粒形更優(yōu),立方體含量高,針片狀顆粒少,能滿足高品質(zhì)建筑骨料的標準要求。
在該項目中,反擊式破碎機主要用于二段破碎,確保破碎后的骨料符合國家標準的粒徑規(guī)格,如10-4.75mm的中細骨料可直接用于混凝土攪拌站,減少后續(xù)整形設(shè)備的負荷。
2. 節(jié)能降耗,提高經(jīng)濟效益
反擊式破碎機的優(yōu)化腔型設(shè)計和板錘磨損補償機制使其在長期運行中能耗更低。世邦集團采用高強度耐磨合金制造板錘和反擊襯板,耐磨損周期更長,減少停機換件頻率,有效降低運維成本。
3. 智能化調(diào)控,穩(wěn)定生產(chǎn)運行
與生產(chǎn)線PLC控制系統(tǒng)結(jié)合,反擊破的運行參數(shù)(轉(zhuǎn)子轉(zhuǎn)速、進料量、電機負荷等)可實現(xiàn)動態(tài)調(diào)整。若檢測到設(shè)備過載或異常振動,系統(tǒng)可自動降低給料速率或切換備用模式,保障生產(chǎn)線穩(wěn)定運行。
環(huán)保適配:反擊破的綠色升級
傳統(tǒng)破碎設(shè)備在運行過程中易產(chǎn)生粉塵和噪音污染,但該項目中配置的反擊破結(jié)合了多項環(huán)保措施:
? 多級除塵設(shè)計:反擊破進料口、出料口均配備脈沖布袋除塵裝置,配合封閉式廠房結(jié)構(gòu),粉塵排放遠低于國家標準。
? 低噪音運行:腔體內(nèi)部優(yōu)化吸音材料,降低破碎過程中的高頻噪音,確保周邊環(huán)境達標。
未來發(fā)展方向
隨著骨料行業(yè)對能耗和環(huán)保要求的不斷提高,反擊式破碎機將在以下方面持續(xù)進化:
智能化升級:結(jié)合傳感器和AI算法,實現(xiàn)磨損預(yù)測、自動調(diào)節(jié)破碎間隙等功能,進一步提高設(shè)備穩(wěn)定性與壽命。
低碳化調(diào)整:探索新型節(jié)能電機和變頻驅(qū)動技術(shù),降低單位產(chǎn)量能耗,助力礦山企業(yè)實現(xiàn)碳中和目標。
結(jié)語
反擊式破碎機作為現(xiàn)代砂石骨料生產(chǎn)線的關(guān)鍵設(shè)備,在好的率破碎、環(huán)保減排、智能調(diào)控等方面展現(xiàn)出顯著優(yōu)勢。世邦集團憑借技術(shù)創(chuàng)新與項目實踐經(jīng)驗,持續(xù)優(yōu)化設(shè)備性能,推動行業(yè)向綠色智能化方向發(fā)展。在未來,反擊破將在更多好的骨料項目、固廢再生等領(lǐng)域發(fā)揮更大價值,助力全球砂石行業(yè)的高質(zhì)量發(fā)展。
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Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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