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廣西百色石灰石制砂生產(chǎn)線,廣西石灰石破碎機(jī)

2025-06-30 15:27 作者:黎明重工

這里是廣西百色時(shí)產(chǎn)150噸石灰石精品砂塔樓項(xiàng)目現(xiàn)場,原料為外購的石灰石。成品為0-3mm精品砂,該項(xiàng)目是塔樓項(xiàng)目,投產(chǎn)至2023年9月已累計(jì)生產(chǎn)50多萬噸精品砂,成品主供中鐵項(xiàng)目。主要設(shè)備為VU150干法制砂系統(tǒng),該系統(tǒng)采用高度集約的塔樓式全封閉布置,集制砂、粒型優(yōu)化、級(jí)配調(diào)整、環(huán)保處理于一體。


 

一、項(xiàng)目核心亮點(diǎn)

1. 精品砂塔樓創(chuàng)新模式

  • 工藝先進(jìn)性:采用VU150干法制砂系統(tǒng),實(shí)現(xiàn)"破碎-整形-級(jí)配調(diào)控-除塵"全流程一體化
  • 品質(zhì)保障:產(chǎn)出0-3mm精品砂(細(xì)度模數(shù)2.6-2.9,含粉量5-8%),完全匹配高鐵/橋梁工程C50+混凝土標(biāo)準(zhǔn)
  • 環(huán)保效能:PM2.5排放<8mg/m³(優(yōu)于國標(biāo)20mg/m³),噪聲控制65dB以下

2. 運(yùn)營數(shù)據(jù)表現(xiàn)
? 單機(jī)時(shí)產(chǎn):150噸(年產(chǎn)能60萬噸)
? 累計(jì)產(chǎn)量:截至2023年9月突破50萬噸
? 客戶反饋:中鐵項(xiàng)目方評(píng)價(jià)"砂粒形貌優(yōu)于天然河砂,混凝土和易性顯著提升"


 

二、關(guān)鍵設(shè)備配置方案

1. 前端破碎系統(tǒng)(石灰石預(yù)處理)

 

設(shè)備類型 更多型號(hào) 適用場景 優(yōu)勢(shì)特點(diǎn)
顎式破碎機(jī) C6X160 大塊石灰石粗碎(≤1200mm) 液壓調(diào)整排料口,故障率<2%
反擊式破碎機(jī) CI5X1520 中碎(進(jìn)料≤800mm) 板錘自轉(zhuǎn)補(bǔ)償技術(shù),壽命延長40%
圓錐破碎機(jī) HPT300 高硬度石灰石細(xì)碎 層壓破碎原理,成品針片狀<10%

2. 核心制砂系統(tǒng)

  • VU150塔樓主機(jī)
    ♦ 四口葉輪設(shè)計(jì)(通過量提升25%)
    ♦ 石粉雙級(jí)控制(旋風(fēng)+布袋除塵)
    ♦ 智能監(jiān)測系統(tǒng)(實(shí)時(shí)顯示級(jí)配曲線)

3. 配套設(shè)備

  • S5X3675振動(dòng)篩(3層分級(jí),處理量400t/h)
  • XSD3620洗砂機(jī)(輪斗式,含粉量精準(zhǔn)調(diào)控)

 

三、廣西石灰石加工設(shè)備選型要訣

1. 硬度適配原則

  • 莫氏硬度3-4級(jí)(普通石灰石)→ 優(yōu)先選擇反擊破
  • 含硅量>5%(高磨蝕性)→ 務(wù)必選用圓錐破

2. 場地制約解決方案

  • 狹窄場地:更多"顎破+反擊破+VU塔樓"三級(jí)緊湊型布局
  • 礦山配套:建議采用移動(dòng)式破碎站(如K3輪式機(jī)組)

3. 投資回報(bào)測算

 

方案類型 設(shè)備投資(萬元) 噸成本(元) 投資回收期
傳統(tǒng)濕法線 800-1200 18-22 2.5-3年
VU干法塔樓 1500-1800 15-18 1.8-2.2年

 

四、行業(yè)應(yīng)用延展

1. 石灰石尾礦再利用

  • 可將0-10mm石屑(傳統(tǒng)產(chǎn)線廢料)作為VU系統(tǒng)原料,實(shí)現(xiàn):
    → 資源利用率從70%提升至95%+
    → 每噸增效30-50元

2. 差異化產(chǎn)品策略

  • 同步產(chǎn)出:
    ? 0-3mm精品砂(高價(jià)銷往攪拌站)
    ? 3-10mm瓜子片(用于瀝青混凝土)
    ? 10-30mm碎石(路基骨料)

 

結(jié)語
該項(xiàng)目印證了現(xiàn)代制砂技術(shù)"集約化、高品質(zhì)、綠色化"的發(fā)展趨勢(shì),為廣西及周邊石灰石資源加工提供了成熟范式。需要具體設(shè)備參數(shù)或可行性分析報(bào)告,可提供詳細(xì)需求定向輸出。


 

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Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.

LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.

The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.

LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.

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