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江蘇連云港花崗巖碎石生產(chǎn)線,江蘇花崗巖破碎機

2025-11-05 13:17 作者:黎明重工

一、花崗巖特性及破碎加工分析

花崗巖作為火成巖的代表性巖種,具有顯著的高硬度、高耐磨性和高抗壓強度特點。其主要礦物組成為石英(25-40%)、長石(50-70%)及少量黑云母,莫氏硬度達到6-7級,抗壓強度普遍在150-300MPa。這種巖性特征導致其在破碎過程中存在三大技術(shù)難題:

    高磨蝕性:石英晶體對破碎腔體、轉(zhuǎn)子等部件磨損顯著
    破碎能耗高:單位產(chǎn)能電力消耗比石灰?guī)r高30-40%
    成品粒形控制難:易產(chǎn)生針片狀顆粒影響混凝土強度

連云港本地花崗巖經(jīng)檢測SiO?含量達65-72%,屬于典型的高硅質(zhì)硬巖。項目團隊通過前期巖相分析,最終選定"顎破+圓錐破+立軸破"的梯度破碎工藝。


三、花崗巖專用破碎設(shè)備深度解析

    HST250單缸液壓圓錐破

    采用"大偏心距+高擺頻"設(shè)計(偏心距83mm,擺動次數(shù)320r/min)
    配備智能控制系統(tǒng),實時調(diào)節(jié)排料口(調(diào)節(jié)精度±2mm)
    耐磨件使用新型合金,壽命較常規(guī)材質(zhì)提升60%

    HPT300多缸圓錐破

    獨創(chuàng)的"層壓破碎+顆粒間互磨"雙效破碎模式
    液壓系統(tǒng)壓力設(shè)定20MPa,功率消耗降低15%
    配備磨損自動補償裝置,確保3000小時連續(xù)運行

    VSI5X1145制砂機

    四口深腔轉(zhuǎn)子實現(xiàn)花崗巖的"石打石+石打鐵"復合破碎
    周護板采用模塊化設(shè)計,局部磨損后可單獨更換
    成品砂細度模數(shù)可調(diào)范圍2.2-3.2

四、工藝流程優(yōu)化關(guān)鍵點

項目采用"干濕結(jié)合"的分級篩分方案:

    初級篩分:S5X2760-3重型篩處理>30mm返料
    二級篩分:雙S5X2460-3完成16-26mm分級
    精細篩分:S5X2160-2配備0.5mm聚氨酯篩網(wǎng)

特別配置的氣流分選系統(tǒng)可將石粉含量精確控制在5-15%,滿足不同標號混凝土需求。整線配備20個關(guān)鍵監(jiān)測點,包括:

    圓錐破主軸溫度(<65℃警戒值)
    制砂機振動值(<4mm/s)
    軸承座溫升(<35K)

五、環(huán)保與智能化實施成效

環(huán)保指標全面優(yōu)于國標:

    粉塵排放:12mg/m³(GB16297-1996標準50mg/m³)
    噪聲控制:晝間68dB(二類區(qū)標準60dB)
    水循環(huán)率:95%以上

 

六、經(jīng)濟效益分析

    投資回報:總投入約2800萬元,14個月收回成本
    運營成本:噸能耗1.8kW·h(行業(yè)平均2.3kW·h)


七、行業(yè)應(yīng)用拓展價值

該生產(chǎn)線技術(shù)已成功復制至:

    浙江舟山凝灰?guī)r項目(時產(chǎn)300噸)
    安徽六安玄武巖項目(時產(chǎn)200噸)
    福建寧德輝綠巖項目(時產(chǎn)180噸)

連云港項目產(chǎn)品關(guān)鍵指標:

    機制砂MB值0.8(國標<1.4)
    骨料壓碎值9.5%(C60混凝土要求<12%)
    含泥量0.3%(國標<1.0%)

項目投產(chǎn)以來已累計供應(yīng):

    商品混凝土60萬方
    高鐵路基用料120萬噸
    市政工程骨料80萬噸

 

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Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.

LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.

The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.

LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.

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